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Special Products

Special Products

Danly-IEMLaminaLempco

Special Products custom manufactured to your specifications

Lamina has made special components for as long as it has manufactured a standard product line. For over 50 years, Lamina specials have been made with precision and delivered with consistent quality.

Special Die Springs and Heavy Duty Compression Springs

Special die springs and compression springs can be manufactured to your specifications. Our special compression springs can be manufactured to your choice of material, size, tolerances, and coatings. We can manufacture to military specifications. We will provide special inspections, certifications, and testing as required.

See our Heavy Duty Compression Springs flyer for more details.

Special Wear and Guide Components

Our ball-bearing retainers and flat wear and guide components can also be supplied as specials. See our Specials Capabilities flyer for more details.

If one of Anchor Lamina's standard components is not suited to your application, we can manufacture a special to meet your exact needs. Our standard components can be modified to suit or we can create a new part to your exact requirements.

Specials can be manufactured outside the diameter and length size range normally found on our standard products. Our special components can include any standard product feature. Additional options can include surface finish, coatings, special materials and welding processes.

We offer a two-week turnaround on made-to-order special pins and bushings. Please give us an opportunity to quote to your requirements.

Bronze Plating Services

Danly-IEMLaminaLempco

Lamina has been bronze plating precision die and mold components for over 50 years. Because of their standard high quality, Lamina Bronze plated components have long been known for their excellent wearability. Anchor Lamina has recently expanded its services to include bronze plating.

Today, Lamina's bronze plating facility in Bellaire, Michigan is one of the largest dedicated bronze plating facilities in North America.

Bronze Plating Facilities

Lamina's modern bronze plating facility uses automated rack plating. Our bronze plating operation provides a complete metal finishing service. We offer process services for chemical cleaning, aqueous washing, degreasing, and regular sand blasting.

Lamina specializes in the bronze plating of wear surfaces on low and high carbon steel. Our bronze plating line can accommodate single part weights up to 400 lbs. (180 kg) and a part size envelope of 36" x 36" x 96 " (900 x 900 x 2400 mm). Our bronze plating (80% copper 15% tin, 5% trace elements) process can attain a controlled plating thickness in the range of 0.001 to 0.025 inch (0.025 to 0.64 mm). Bronze plating hardness of 70 Rb can be achieved.

Lamina's Bronze Plating operations provides complete process control, quality, testing and chemistry for our in-house metal finishing and electroplating. Complete automotive, aerospace, military and commercial testing and approvals are available.

Bronze Plating Experience

Lamina has specific commercial bronze plating experience with the following part types and finishes.

  • Wear surface or sliding surface specialty
  • Protection against adhesive wear
  • Bronze plating on low and high carbon steel (ANSI 1018, 1026, 4140, 141, A36HR, 1117, etc.)
  • Bronze plating of hardened or soft steel
  • Bronze (80% Cu, 15% Sn, 5% trace elements)
  • Plating of bushing and bearing internal diameters from 5/8 inch (15.8mm) ID
  • Unfinished plating thickness 0.001 to 0.025 inch (0.025 to 0.64 mm)
  • Coefficient of friction 0.2518 on finished bronze plated surfaces
  • ID oil grooves and grease holes

Lamina Bronze Plating Benefits

Lamina bronze plated components meet or exceed industry requirements for bronze plating. Our team of industrial bronze plating specialists can provide know-how in the complete finishing process. Support is available for pre-treatment, cleaning, surface preparation and finishing. For new parts requiring bronze plating, our assistance is available.

Bronze Plating at a Glance

  • Wear surfaces
  • Protection against adhesive wear
  • Commercial Bronze (80% copper, 15% tin, 5% trace elements)
  • Bushing and bearing internal diameters
  • Rack plating
  • Automated line and small quantity specials
  • Part weight up to 400 lbs. (180 kg)
  • Part size envelope to 36" x 36" x 96" (900mm x 900mm x 2400 mm)
  • Bronze on low and high carbon steel
  • Yellow bronze (Cu-Sn)
  • Electroplating
  • Bronze ASTM standards
  • Non decorative, industrial plating
  • Bronze wear surfaces on steel
  • Masking and select masking
  • Engineered metal finishing
  • Hardness of up to 70 Rb available
  • Unfinished thickness 0.001 inch to 0.025 inch (0.025mm to 0.64 mm)
  • Bronze Plating Process control
  • Improved wear resistance to extend useful component life
  • Impart special properties such as lubricity enhancement, non-stick surfaces, etc
  • Protection against adhesive wear
  • Flash Bronze Plating 0.0001 inch thick (0.0025 mm thick)

Specials Capabilities

Danly-IEMLaminaLempco
  • Finished outside diameters from 58" to 10"; lengths from 5" ID to 60"
  • Finished inside diameters
    • Hardened Steel — ½" ID to 4" length; from 358" ID to 14" length
    • Bronze Plated Steel — ½" ID to 4" length; from 4½" ID to 9" length
    • Solid Bronze (w/wo graphite plugs) — 5/8" ID to 4" length; from 618" ID to 778" length
  • Heat treating and hardening up to 62 HRC
  • Options can include surface finishing, coatings, special materials, and welding processes

Special Tooling

Dayton Progress

specials

Delivering a new level of quality services—Dayton today

Dayton Lamina has a long-time reputation as a quality manufacturer and a leader in the metal stamping industry. Today, however, our markets and the needs of our customers are changing more rapidly than ever. That means more new products, higher quality, and an even higher level of service and support.

Dayton maintains the industry's largest inventory of punches and other die-set stamping products; yet we are well known as innovators and developers of "special" tooling for unique manufacturing applications. Over the years, many of our "special" tools have been added to our extensive line of standard products.

Today, we are focusing more closely on the development and manufacture of this "special" tooling. We are taking a more proactive role in developing new applications. We are looking closely at emerging and developing markets. We are placing a stronger emphasis on working partnerships with our customers. And we are offering more new ideas–and more new products–than ever before.

Meeting the "special" tooling needs of today's manufacturers

Today's consumers demand more. More new products. Higher quality products. And often more products for less money.

In order to stay competitive–often to stay in business–today's manufacturers expect their suppliers to provide better, faster, and more cost-effective ways to produce and deliver those products.

If your company has "special" tooling needs, Dayton Lamina can help. We have the experience and resources to provide new product applications, improved in-plant quality and performance, and reduced operating costs.

Supporting your production requirements

Today, Dayton Lamina brings a wealth of knowledge, experience, and skills to each and every job.

We can deliver the precision tooling, the tightest tolerances, the right configurations, and the quick turnaround you need to manufacture the best quality, most cost-effective end products–products that can give you that all-important competitive edge.

Industries Served:

  • Appliance
  • Consumer Goods
  • Electronics
  • Food & Beverage
  • Furniture
  • General Manufacturing
  • Healthcare Products
  • HVAC
  • Injection Molding
  • Medical
  • Metalworking
  • Pharmaceutical
  • Telecommunications
  • Transportation

More new ideas. More new products.

For over half a century, Dayton Lamina has manufactured and marketed a full range of precision metal stampings and other specialized tooling components–many of them custom-designed and manufactured to meet the special needs of our customers. We have developed hundreds of per-print "special" tools that have been used in a wide range of manufacturing processes.

Today, we are taking a strong, proactive role in the development of new products and processes. Support processes and their value-added end products include, but are not limited to, the following:

  • Coining–pen clips, metal buttons, jewelry
  • Compacting–tablets, batteries, dog food, pallets
  • Extruding–cans, tubing, car molding, ammunition
  • Heat transfer–A/C products, refrigerators
  • Laminating–computers, motors, furniture
  • Molding–surgical tubing, spark plugs, consumer product casings, pens
  • Punching & Piercing–saw blades, fuel pumps, motors, toaster, padlocks
  • Rotary Broaching–bone screws, plumbing fixtures, machining tools
  • Swaging–steering components, ammunition, small arms, gun barrels

 

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